ZA Textile | Dyeing

Sep162013

173US - Dyeing

Published by Admin at 12:24 PM under Dyeing

Plant production 5 tons dyeing yarn packages. day of the yarn bobbins are picked automatically by the system Apollo2 Minetti carrying rods inserted into the material and then again automatically included in the 4 tanks Bellini, which is sent automatically by the system color bath-Color Service DL 28 is removed after dyeing cones and put the basket in a centrifuge Minetti, then it is dried in drying rooms 3 Minetti, there is a sampler on the ward by Ugolini 2/4 cones and relative centrifugal Galvanin. Listed as part of the ward trolleys fortresses, castles door baskets, crane, hoist the flag, BI-beam automatic trolley, towel Stalam. 

 

MACHINES:

  • UGOLINI SP 110/2-FOR DYEING 1996
  • APOLLO 2 TYPE RG OFF. MINETTI   2003
  • MINETTI PA 1800 CENTRIFUGE  1996
  • TRAVELLING CRANE TYPE GSB2  1997
  • AUTOM. CARR. ON DOUBLE BEAM  1997
  • HOISTER TYPE P  2002
  • NR.2 MINETTI S2/A DRYERS  1996
  • MINETTI S4/A DRYER  2000
  • NR. 2 BELLINI - RBNV TANKS  1996
  • NR. 2 BELLINI - RBNV TANKS  1999
  • COLOR-SERVICE DLV 28-1-20  1997
  • CENTRIFUGE GALVANIN  1995
  • MICROWAVE DRYER STALAM  1996

 

 



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Jul252013

170US - DYEING AND FINISHING MACHINES

Published by Admin at 5:36 PM under Dyeing

DYEING AND FINISHING MACHINES

 

DYEING AND FINISHING MACHINES (1).pdf (46,42 kb)

DYEING AND FINISHING MACHINES (2).pdf (134,29 kb)



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Jul082013

165US - PLANT FOR DYING

Published by Admin at 5:15 PM under Dyeing

Plant production 5 tons dyeing yarn packages. day of the yarn bobbins are picked automatically by the system Apollo2 Minetti carrying rods inserted into the material and then again automatically included in the 4 tanks Bellini, which is sent automatically by the system color bath-Color Service DL 28 is removed after dyeing cones and put the basket in a centrifuge Minetti, then it is dried in drying rooms 3 Minetti, there is a sampler on the ward by Ugolini 2/4 cones and relative centrifugal Galvanin. Listed as part of the ward trolleys fortresses, castles door baskets, crane, hoist the flag, BI-beam automatic trolley, towel Stalam. 

 

MACHINES:

  • UGOLINI SP 110/2-FOR DYEING 1996
  • APOLLO 2 TYPE RG OFF. MINETTI   2003
  • MINETTI PA 1800 CENTRIFUGE  1996
  • TRAVELLING CRANE TYPE GSB2  1997
  • AUTOM. CARR. ON DOUBLE BEAM  1997
  • HOISTER TYPE P  2002
  • NR.2 MINETTI S2/A DRYERS  1996
  • MINETTI S4/A DRYER  2000
  • NR. 2 BELLINI - RBNV TANKS  1996
  • NR. 2 BELLINI - RBNV TANKS  1999
  • COLOR-SERVICE DLV 28-1-20  1997
  • CENTRIFUGE GALVANIN  1995
  • MICROWAVE DRYER STALAM  1996


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Oct312012

140US - OBEM horizontal yarn dyeing installation 1991

Published by Admin at 11:46 AM under Dyeing

 

OBEM horizontal yarn dyeing installation which contains:

5 autoclaves of 72 bobbins and 2 autoclaves of 36 bobbins with automatic horizontal loading hydro extractor, 2 dryers of 72 bobbins, preparation tanks, 100 bobbins-carrier pipes, automatic loading and disloading of the bobbins, year 1991, with colours kitchen and CIR products year 2005

 

Photos:

134.jpg.jpg.jpg (46,73 kb)

134b (1).jpg.jpg.jpg (38,93 kb)

134d.jpg.jpg.jpg (68,95 kb)

134e.jpg.jpg.jpg (64,66 kb)

134f.jpg.jpg.jpg (56,03 kb)

134g.jpg.jpg.jpg (53,63 kb)



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Oct312012

139US - OBEM horizontal yarn dyeing 2001

Published by Admin at 11:27 AM under Dyeing

 

OBEM horizontal yarn dyeing installation which contains:

2 autoclaves of 162 bobbins each with automatical horizontal loading, hydro extractor, dryer, preparation tanks, 110 bobbins-carrier pipes, automatic loading and disloading of the bobbins. high pressure. Year 2001 

With colour kitchen and CIR products, year 2002

 

Photos:

133a.jpg.jpg (584,32 kb)

133b.jpg.jpg (528,31 kb)

133c.jpg.jpg (527,66 kb)

133d.jpg.jpg (601,17 kb)

133e.jpg.jpg (491,58 kb)

133f.jpg.jpg (485,59 kb)

133g.jpg.jpg (676,19 kb)



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Oct042012

121US - LINE OF DYE INDIGO AND SULFUR MASTER

Published by Admin at 11:14 AM under Dyeing | Finishing machinery

 

Dyeing line MASTER 2007 (Indigo + Sulphur) sinzing- Rotal (Marne  beaming ). RAMALLUMIN (pre dry /dry) 

 - line of dye indigo and sulfur 

- 1 beams creel for 12 fractions with a diameter of 1250-height 1500 mm (the number of beams 12+12)  

- 1 element causticizing /after-dyeing / dyeing complete foulard of 10 tons width 1800 mm

- 1 part soda reaction / dryer 6 cylinder diameter 800 mm width 2000 mm

- 1 element cleaning / dyeing complete foulard of 10 tons width 1800 mm

- 8 elements dyeing / washing complete foulard from 10 tons width 1800 mm

- 1 group predried 6 cylinder diameter 600 mm width 1800 mm year 2001

- 1 steamer

- 2 elements of intensive washing wash eco  complete foulard  10 ton width 1800 mm

- 1 element of washing / fixation complete foulard of 10 tons width 1800 mm

- 7 groups oxidation of indigo from 30 meters. Auto system. synchro-reg. yarn tension (dancers tires)

- 1 accumulator (capacity meter 135)

- 1 pre-drying 13  steam cylinder diameter 800 mm width 2000 mm

- 1 sizing marl to 3 ton  (2 immersed and 2 squeezing width 2000 mm)

- 1 dryer for 13 steam cylinder diameter 800 mm width 2000 mm year 2001

- 1 selection  field 

- 1 beaming machines diameter 1250 mm Height 3000 mm

- 3 electrical panel

- 2 pumps complete with flow meter for power color

- 1 kitchen colors

- 1 Kitchen sizing (preparation + cooking + reserves)

- 2 pumps, storage tanks full of color

- 2 full tanks of pumps for feeding color

- 3  dosing pumps oxygenated water / acid / fixer

- dyeing element year 2007

- the machine no  working … stopped from few months 

- Machine dimension :length 57 mt (sizing + dying), max width 5,2 mt ,height 5,80 mt

Machine cable, plumbing, included.

- Inverter, PLC, Programmer: The dying machine with inverter OMRON and plc GE Fanuc – the sizing and drying with inverter SIEMENS the beamer is DC 

- Total Power consumption per hour:  installed 170 kw/h - about  100 kw/h during the work(sizing + dying) 

Total Steam consumption per hour:  3000/4500 kg/h depends of the weight of the yarn (sizing + dying)

Total Water consumption per hour7/8 mc/h

Indigo slash dye in which yarn count range can be colored  from Ne 6 to Ne 40.

Spare parts & accessories included .

Warping  Line :

Nr.01 Warping fractional Ramallumin h.1500mm diam.1250. -
Nr.01 ROSTONI creel 672 positions, gauge 340mm
Nr.02 creel trolleys
Nr.24 Beams Fractional h.1500mm diam 1250

Best regards

 



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Oct032012

129US - DENIM DYE LINE LT2

Published by Admin at 12:33 PM under Dyeing | Finishing machinery

DENIM DYE LINE LT2

 

Builder

RAMALLUMIN.  Year  2001

Feeding

Three-phase 400 V c.a., inverter drive

Maximun working height

1800 mm

Nominal working height

1500 mm

Maximun dyeing speed

25 m/minute

 

 

MACHINE EQUIPMENT

 

No. 01 Beam supporting creel with 12 positions

Ø  Maximun diameter 1400 mm, beam height 1500 mm

No. 01 Warp draw calender

No. 12 AISI 304 dyeing tanks

Ø  No. 08 with maximun squeezing of Kg 10.000

Ø  No. 04 with maximun squeezing of Kg 5.000

Ø  No. 11 tanks are provided with heating coils

No. 11   Set of oxidation cylinders with 22 m of air exposition

No. 01   Continuous steamer with 25 m drawing-in

No. 03 AISI 304 rinsing tanks

Ø  No. 01 with maximun squeezing of  Kg 10.000

Ø  No. 02 with maximun squeezing of Kg 5.000

No. 01   Vertical dryer with 6 teflon cylinders with a 800 mm diameter, maximum steam pressure of 5 bar

No. 01   Hydraulic drive yarn accumulator  on wet thread with a capacity of 120 mt

No. 01   Horizontal pre-dryer with 7 teflon cylinders with a 800 mm diameter, maximum steam pressure of 5 bar

No. 01 AISI 304 sizing box

Ø  maximun squeezing of Kg 1.500

Ø  Direct and indirect heating with a maximum steam pressure of 1,5 bar

No. 01 Final horizontal dryer with 11 cylinders with a 800 mm diameter

Ø  N. 05 made with teflon

Ø  All of them fed with a maximum steam pressure of 5 bar

No. 01   Pneumatic yarn accumulator for dry threads with a capacity of  20 m

No. 01   Thread divider with a possibility of maximum 13 separations

No. 01 Warp beaming head

Ø  Maximum warp beaming height of 2.500 mm

Ø  Maximum beam diameter of 1.200 mm

Ø  Maximum warp beaming tension of Kg 600

No. 01 Size cooking plant consisting of

Ø  No. 01 800 litre preparer tank

Ø  No. 01 1000 litre cooker tank

Ø  No. 01 1500 litre storage tank

 

TECHNICAL INTERVENTION TO RESTORE THE MACHINE INITIAL CONDITIONS 

 

Available equipment from the LT1:

  • No. 6 10 ton tanks
  • No. 2 5 ton tanks
  • No. 4 10 ton tanks with a width of 2250 mm
  • The 10 ton tanks which were mounted at the machine entrance listed on the layout at no.19 and no. 20 are 2150 mm wide
  • No. 60 finned cylinders for the oxidation ranges
  • The carpentry for the 6 oxidation ranges is complete
  • No. 13 finned cylinders for compensation
  • Dry store room with structure and 20 smooth cylinders
  • Vertical dryer with structure and 6 cylinders
  • Vertical dryer with structure and 8 cylinders

The above listed components are to be overhauled and repaintedhe LT2. To mount them it is necessary to:

  • Partially modify the carpentry and the platforms
  • Re-build the fluid system – steam, condensation, water, air, draining in general –
  • Assembling of new 7,5 kW c.a. draw engines
  • Complete on board electrical system
  • To modify the general switchboard by adding 4 7,5 kW inverters and to substitute the 3 5.5 kW inverters with 7,5 kW ones.
  • General rewiring for the functioning in sequence and synchronizing of the whole machine

Building of a new colour kitchen and of a new chemical station

 

SALES CONDITIONS OF THIS PROJECT

DELIVERY                    : Immediate

LOCATION                   : ITALY

VOLTAGE                    : 380 Volts with  3 Phase and 50 Hertz

Best regards

 

 

Photos:

Linea Tintura LT2_ITV (3).jpg (322,98 kb)

Linea Tintura LT2_ITV (4).jpg (318,19 kb)

Linea Tintura LT2_ITV (5).jpg (315,44 kb)

Linea Tintura LT2_ITV (7).jpg (325,44 kb)

Linea Tintura LT2_ITV (8).jpg (312,73 kb)

Linea Tintura LT2_ITV.JPG (345,64 kb)



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Aug072012

117US - DYEING PLANT

Published by Admin at 4:09 PM under Dyeing

Dear Sirs, 

we can offer a plant production 5 tons dyeing yarn packages. day of the yarn bobbins are picked automatically by the system Apollo2 Minetti carrying rods inserted into the material and then again automatically included in the 4 tanks Bellini, which is sent automatically by the system color bath-Color Service DL 28 is removed after dyeing cones and put the basket in a centrifuge Minetti, then it is dried in drying rooms 3 Minetti, there is a sampler on the ward by Ugolini 2/4 cones and relative centrifugal Galvanin. Listed as part of the ward trolleys fortresses, castles door baskets, crane, hoist the flag, BI-beam automatic trolley, towel Stalam. 

MACHINES:

  • UGOLINI SP 110/2-FOR DYEING 1996
  • APOLLO 2 TYPE RG OFF. MINETTI   2003
  • MINETTI PA 1800 CENTRIFUGE  1996
  • TRAVELLING CRANE TYPE GSB2  1997
  • AUTOM. CARR. ON DOUBLE BEAM  1997
  • HOISTER TYPE P  2002
  • NR.2 MINETTI S2/A DRYERS  1996
  • MINETTI S4/A DRYER  2000
  • NR. 2 BELLINI - RBNV TANKS  1996
  • NR. 2 BELLINI - RBNV TANKS  1999
  • COLOR-SERVICE DLV 28-1-20  1997
  • CENTRIFUGE GALVANIN  1995
  • MICROWAVE DRYER STALAM  1986

Best regards



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Jul202012

112US - LINE OF DYE INDIGO AND SULFUR MASTER

Published by Admin at 9:36 AM under Dyeing

 LINE OF DYE INDIGO AND SULFUR MASTER

 

- line of dye indigo and sulfur

- 1 beams creel for 12 fractions with a diameter of 1250-height 1500 mm

- 1 element causticizing /after-dyeing / dyeing complete foulard of 10 tons width 1800 mm

- 1 part soda reaction / dryer 6 cylinder diameter 800 mm width 2000 mm

- 1 element cleaning / dyeing complete foulard of 10 tons width 1800 mm

- 8 elements dyeing / washing complete foulard from 10 tons width 1800 mm

- 1 group predried 6 cylinder diameter 600 mm width 1800 mm year 2001

- 1 steamer

- 2 elements of intensive washing wash eco  complete foulard  10 ton width 1800 mm

- 1 element of washing / fixation complete foulard of 10 tons width 1800 mm

- 7 groups oxidation of indigo from 30 meters. Auto system. synchro-reg. yarn tension (dancers tires)

- 1 accumulator (capacity meter 135)

- 1 pre-drying 13  steam cylinder diameter 800 mm width 2000 mm

- 1 sizing marl to 3 ton  (2 immersed and 2 squeezing width 2000 mm)

- 1 dryer for 13 steam cylinder diameter 800 mm width 2000 mm year 2001

- 1 selection  field

- 1 beaming machines diameter 1250 mm Height 3000 mm

- 3 electrical panel

- 2 pumps complete with flow meter for power color

- 1 kitchen colors

- 1 Kitchen sizing (preparation + cooking + reserves)

- 2 pumps, storage tanks full of color

- 2 full tanks of pumps for feeding color

- 3  dosing pumps oxygenated water / acid / fixer

- dyeing element year 2007

- the machine is working

 

SALE CONDITION:

 

MACHINERY     located in ITALY

DELIVERY          ex mill floor on evidence

 



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Jul202012

111US - DENIM DYE LINE LT2

Published by Admin at 9:26 AM under Dyeing

 

Dear  Sirs,

It is to offer you, subject unsold:

 

DENIM DYE LINE LT2

 

 

Builder

RAMALLUMIN.  Year  2001

Feeding

Three-phase 400 V c.a., inverter drive

Maximun working height

1800 mm

Nominal working height

1500 mm

Maximun dyeing speed

25 m/minute

 

  

MACHINE EQUIPMENT 

No. 01 Beam supporting creel with 12 positions

Ø  Maximun diameter 1400 mm, beam height 1500 mm

No. 01 Warp draw calender

No. 12 AISI 304 dyeing tanks

Ø  No. 08 with maximun squeezing of Kg 10.000

Ø  No. 04 with maximun squeezing of Kg 5.000

Ø  No. 11 tanks are provided with heating coils

No. 11 Set of oxidation cylinders with 22 m of air exposition

No. 01 Continuous steamer with 25 m drawing-in

No. 03 AISI 304 rinsing tanks

Ø  No. 01 with maximun squeezing of  Kg 10.000

Ø  No. 02 with maximun squeezing of Kg 5.000

No. 01 Vertical dryer with 6 teflon cylinders with a 800 mm diameter, maximum steam pressure of 5 bar

No. 01 Hydraulic drive yarn accumulator  on wet thread with a capacity of 120 mt

No. 01 Horizontal pre-dryer with 7 teflon cylinders with a 800 mm diameter, maximum steam pressure of 5 bar

No. 01 AISI 304 sizing box

Ø  maximun squeezing of Kg 1.500

Ø  Direct and indirect heating with a maximum steam pressure of 1,5 bar

No. 01 Final horizontal dryer with 11 cylinders with a 800 mm diameter

Ø  N. 05 made with teflon

Ø  All of them fed with a maximum steam pressure of 5 bar

No. 01 Pneumatic yarn accumulator for dry threads with a capacity of  20 m

No. 01 Thread divider with a possibility of maximum 13 separations

No. 01 Warp beaming head

Ø  Maximum warp beaming height of 2.500 mm

Ø  Maximum beam diameter of 1.200 mm

Ø  Maximum warp beaming tension of Kg 600

No. 01 Size cooking plant consisting of

Ø  No. 01 800 litre preparer tank

Ø  No. 01 1000 litre cooker tank

Ø  No. 01 1500 litre storage tank

 

TECHNICAL INTERVENTION TO RESTORE THE MACHINE INITIAL CONDITIONS 

 

Available equipment from the LT1:

  • No. 6 10 ton tanks
  • No. 2 5 ton tanks
  • No. 4 10 ton tanks with a width of 2250 mm
  • The 10 ton tanks which were mounted at the machine entrance listed on the layout at no.19 and no. 20 are 2150 mm wide
  • No. 60 finned cylinders for the oxidation ranges
  • The carpentry for the 6 oxidation ranges is complete
  • No. 13 finned cylinders for compensation
  • Dry store room with structure and 20 smooth cylinders
  • Vertical dryer with structure and 6 cylinders
  • Vertical dryer with structure and 8 cylinders

The above listed components are to be overhauled and repainted on the LT2. To mount them it is necessary to:

  • Partially modify the carpentry and the platforms
  • Re-build the fluid system – steam, condensation, water, air, draining in general –
  • Assembling of new 7,5 kW c.a. draw engines
  • Complete on board electrical system
  • To modify the general switchboard by adding 4 7,5 kW inverters and to substitute the 3 5.5 kW inverters with 7,5 kW ones.
  • General rewiring for the functioning in sequence and synchronizing of the whole machine

Building of a new colour kitchen and of a new chemical station

The lt2, already modified machine for previous needs of production, has still some mechanical weak points. Some finned cylinders, which are used for yarn deflection and in the compensators, have an undersized shaft.

The sizing box is drawn by a leather belt. To improve it  a converter-driven gear motor should be installed. Different tanks should be completed with squeezing units, which at the moment are functioning as reserve for other services. 

STATUS:  STILL ERECTED

LOCATION:  ITALY

We hope that our offer can interest you. Don't hesitate to contact us
for more details and for inspection.

Kind   regards

 



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